Lean Manufacturing dengan PDCA untuk Peningkatan Kualitas Gula Semut Aren di PT. XYZ

Monalisa Rexoprodjo; Abdul Rasyid; Monica Pratiwi

doi:10.37031/jt.v23i1.587

Monalisa Rexoprodjo Universitas Negeri Gorontalo
Abdul Rasyid Universitas Negeri Gorontalo
Monica Pratiwi Universitas Negeri Gorontalo

DOI: https://doi.org/10.37031/jt.v23i1.587

Abstract

Gorontalo has ±496,000 palm trees, yet 60% are unprocessed, and mostly used for alcohol. PT XYZ is here to shift farmers' focus to Aren Ant Sugar production. Its derivative products include Aren Ant Sugar, Batok, and Liquid. Batok Sugar is the result of reprocessing defective products from Ant Sugar which certainly requires additional time and costs. This research aims to identify the cause of the defect, which is a lumpy texture due to the pH of the nira water being below the standard (6-7). The Lean Manufacturing method with PDCA was applied as a solution, along with the innovation of using rambusa fruit net (Passiflora foetida) as an antibacterial and antioxidant. As a result, the DPU value dropped from 0.0845 to 0, proving an improvement in quality and production focus in Aren Ant Sugar.

Keywords: Lean Manufacturing, PDCA, palm ant sugar, Passiflora foetida, Product Quality

Downloads

Download data is not yet available.

References

Albaar, N., Rasulu, H., Husen, J., & Wulansari, A. (2022). Sosialization of Chitosan as Natural Preservation for Palm Tree’s (Arenga pinnata Merr.) Sap in Akelamo, Central Oba. Altifani Journal: International Journal of Community Engagement, 2(2), 103. https://doi.org/10.32502/altifani.v2i2.4610

Anciella, R., Permadi, S., & Bakhtiar, A. (2022). PENERAPAN PRINSIP KAIZEN DALAM PEMBUATAN PIPA BAJA PADA MASA PANDEMI COVID-19 DI PT. INDONESIA STEEL TUBE WORKS (Studi Kasus : PT Indonesia Steel Tube Works). 1–10

Arenga Indonesia. (2020, Februari 14). Rambusa pengawet nira aren. Gula Aren Organik. https://www.gulaarenorganik.com/2020/02/rambusa-pengawet-nira-aren/

Buer, S. V., Semini, M., Strandhagen, J. O., & Sgarbossa, F. (2021). The complementary effect of lean manufacturing and digitalisation on operational performance. International Journal of Production Research, 59(7), 1976–1992. https://doi.org/10.1080/00207543.2020.1790684

Changestu, D. A., Situmorang, C. A., & Elya, B. (2023). Potensi aktivitas antibakteri daun rambusa (Passiflora foetida L.) sebagai pengobatan tradisional. Indonesian Natural Resources and Pharmacognosy Journal, 2(1), 18–23. https://journal.uta45jakarta.ac.id/index.php/INRPJ/article/view/7190

Dhani, R., & Mayasari, A. (2022). Penerapan Prinsip Kaizen dalam Metode PDCA Sebagai Upaya Perbaikan Kualitas Produk Gentong. Jurnal Penelitian Bidang Inovasi & Pengelolaan Industri, 1(2), 24–33. https://doi.org/10.33752/invantri.v1i2.2321

Fatma, N. F., Ponda, H., & Handayani, P. (2020). Penerapan Metode PDCA Dalam Peningkatan Kualitas Pada Product Swift Run di PT . Panarub Industry Application of PDCA Method for Quality Improvement in Swift Run Product at PT . Panarub Industry. 5(1), 34–45.

Guslim, A. (2021). Pengaruh Penambahan Daun Rambusa (Passiflora foetida L.) dan Kulit Bissapaeng sebagai Pengawet terhadap Kualitas Nira Aren (Arenga pinnata Merr.) [Skripsi, Universitas Hasanuddin]. Universitas Hasanuddin Repository. https://repository.unhas.ac.id/id/eprint/12450/

Hikmah, H., Fadillah, M. A., & Putra, A. P. (2022). Industri Rumah Tangga Gula Aren Semut di Desa Hariang Kecamatan Sobang Kabupaten Lebak, 1999-2019. Fajar Historia: Jurnal Ilmu Sejarah dan Pendidikan, 6(1), 141–157. https://doi.org/10.29408/fhs.v6i1.5528

Hutami, R., Pribadi, M. F. I., Nurcahali, F., Septiani, B., Andarwulan, N., Sapanli, K., Zuhud, E. A. M., Al Manar, P., Ichsan, N., & Wahyudi, S. (2023). Proses Produksi Gula Aren Cetak (Arenga pinnata, Merr) Di Indonesia. Jurnal Ilmiah Pangan Halal, 5(2), 119–130. https://doi.org/10.30997/jiph.v5i2.10237

Koesnadi, E. A., Susanti, R., & Puspitasari, R. A. (2021). Pengaruh waktu ekstraksi terhadap aktivitas antioksidan ekstrak daun rambusa (Passiflora foetida L.) menggunakan metode microwave assisted extraction (MAE). Jurnal Ilmu dan Teknologi Pangan (ITEPA), 10(4), 221–228. https://ojs.unud.ac.id/index.php/itepa/article/view/82284

MAULANA, M. R. (2022). ANALISIS PENGENDALIAN KUALITAS PRODUK CACAT DENGAN METODE PDCA (Studi Kasus: Aya Cake And Cookies).

Ram, M. R. (2021). SKRIPSI PENGARUH PENAMBAHAN DAUN RAMBUSA (Passiflora foetida L) SEBAGAI PENGAWET ALAMI TERHADAP NIRA NIPAH (Nypa fruticans Wurmb.). Repository UNHAS, 5.

Rosikin, R., Rahayu, S., & Khofiyah, N. A. (2024). Analisis Lean Manufacturing untuk Menurunkan Cycle Time Proses Assembly Menggunakan Metode PDCA di PT X. Innovative: Journal of Social Science Research, 4(3), 17103-17119.

Sejahtera, P. S. M. (2021). PT. XYZ. In PT. XYZ.

Tilaar, P. T., Mandei, J. R., Olly, E., Laoh, H., Program, M., Agribisnis, S., Pertanian, F., Ratulangi, U. S., Program, D., Agribisnis, S., Pertanian, F., & Ratulangi, U. S. (2023). Analisis Keuntungan Usaha Gula Aren Di Desa Ranoiapo Kecamatan Ranoyapo Analysis Of Palm Sugar Business Profits In Ranoiapo Village, Ranoyapo District PENDAHULUAN Latar Belakang Salah satu sub sektor pertanian yang cukup penting keberadaannya dalam pemba. 19(September), 1745–1756.Budianto, E. (2010). Sistem informasi geografis dengan arc view. Yogyakarta: Andi Offset.

Utami, R. D., Sulistyowati, E., & Budiman, Y. (2017). Antibacterial activity of passiflora foetida leaf and fruit extract. Journal of Tropical Medicine and Public Health, 4(2), 1-6.


p-ISSN	e-ISSN